Understanding the intermittent bonded ribbon production line

Equipment for producing rollable formats in optical-fiber manufacturing is provided by Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. This setup is designed for 12- and 16-fiber ribbons, allowing buyers to compare its capacity against their planned product range. Its split-type construction may also influence factory space and installation requirements.

Fiber Cable Sheathing Line
Fiber Draw Tower
Compact Fiber Unit

The stated construction speed for this particular production line is 600 m/min. The process combines fiber pay-off, gathering and guiding, intermittent resin dispensing, UV-LED curing, visual monitoring, capstan pulling, and take-up. The full process is important to evaluate, not just the stated speed.

Factory utilities, reel requirements, available floor space, and installation conditions should be reviewed before purchase. Ask the supplier for its documentation package and confirm the system’s suitability for your cable design and operating requirements. Addressing these details in advance may limit setup delays and support a smoother start.

Main Takeaways

• Designed for rollable 12- and 16-fiber formats.
• Specified equipment speed: 600 m/min.
• Features a split-type construction.
• Curing, monitoring, pulling, and take-up stages are included.
• Check utilities, reels, installation needs, and supplier documents before buying.

Intermittent Bonded Ribbon Production Line

Explore The Intermittent Bonded Ribbon Production Line

To create rollable IBR formats, three mold groups arrange fibers for the application of small adhesive dots. Operators can adjust the mold position from 0 to 15 mm to maintain consistent spacing and shape.

Make Rollable Fiber Ribbons Using Precision Bonding

A 16-spool pay-off supplies fiber to the machine, while guide rollers with U-shaped grooves keep individual strands organized. Steady contact during processing is encouraged by the rollers’ hard-anodized surfaces. For 12F and 16F layouts, the adjustable valve setup uses 5+5+1 valves for 12 fibers or 5+5+5 for 16. Confirm the appropriate tension control settings with the supplier for your cable design.

Support 12- And 16-Fiber Configurations At Speeds Up To 600 m/min

Construction speed is specified at up to 600 m/min. The listed reel dimensions, Φ236 mm × Φ25.4 mm × 108 mm and Φ267 mm × Φ25.4 mm × 180 mm, correspond to pay-off reel options holding 25.2 km or 50.4 km of fiber. The system also provides T-type or fiber-optic take-up reels. Compare reel capacity with your production requirements and expected changeover time.

Examine The Production Line’s Main Equipment And Controls

Tension, resin placement, and UV exposure must work together to maintain reliable output. The system helps operators match settings to their cable design and fiber ribbon requirements.

Manage Fiber Tension, Resin Dispensing, And UV-LED Curing Together

Every pay-off unit uses electro-pneumatic adjustment. Through the interface, operators set adhesive-dot spacing and counts while dispensers work individually or in linked groups.

Three pre-curing ovens serve the mold groups ahead of UV-LED post-curing. Ask the supplier to confirm resin compatibility and the relevant operating conditions.

Lamp current, oven temperature, alarms, and preset lengths are monitored or managed through the Siemens PLC and touchscreen. Check the required cabinet and power supply arrangements before purchasing.

Prepare Line Configuration, Installation, And Operating Conditions

Before the machine is delivered, prepare a dedicated operating area. An enclosed, clean, dry, draft-free space is required for the optical fibre system. Keep the temperature from 15°C to 25°C, with humidity at or below 85%. These conditions help safeguard fiber equipment and maintain precision during operation.

Review site utilities, electrical capacity, cabinet space, and cable design with your facilities team. Nitrogen at 7 bar with 99.99% purity and compressed air at 6 bar are specified for the system. A three-phase, five-wire electrical supply rated 380 V ±10% is required.

• Reserve room for the cabinet, components, resin, and access to service parts. Verify temperature settings and tension control before startup.
• Plan around the specified reel dimensions of Φ410 mm × Φ50.8 mm × 391 mm. Reels of up to 30 kg can be supported by the take-up unit.
• Account for the main power feed-in cable when preparing the site. Connection cables and cable trays are not supplied with the equipment.

Before ordering, verify the supply scope, reel types, and installation requirements. Reviewing these items may reduce setup time and avoid subsequent delays. Ask the supplier to verify settings for your fiber and cable design, including lamp accuracy and operating conditions. Clear planning supports a smoother startup for the production system.

Request Pricing For A Ribbon Production Solution Tailored To Your Needs

Manufacturers seeking rollable 12- or 16-fiber formats can assess this line at its stated speed of 600 m/min. When requesting a quote, share your fiber layout, output goals, cable requirements, reel preference, and factory conditions.

Check the proposed system for its 16-spool pay-off, UV-LED curing setup, take-up capacity, and included options. Before ordering, review the included components, dispensing-head options, unit functions, and cable design.

Listed documents include operating and maintenance manuals, a general layout drawing, electrical schematics, and a wear-parts list. These documents can help understand setup time and ongoing service needs.

For pricing and configuration details matched to your production plan and site utilities, consult Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. Before buying, check the scope of supply and replacement parts.